Well, to tell the truth, Horn Antenna designer is a little bit overrated.
In fact, this page just helps to compute cutouts to build horns (inside boxes).
Moreover, the thickness of the material is ignored. However, it computes the
recommanded length of the feed (waveguide). It just helps experimenting CardBoardHorns.
(I disclaim any responsability for the use of this page, try with
cardboard first! ;-)